1. Log Selection
Kayu Permata places priority and importance on the legality of our timber sources. As a company of high standards and responsibility, we are committed to reduce the usage of uncontrolled wood and we continue to purchase FSC certified timber as well as controlled wood.
2. Sawmill
This is the first process of how the sawn timber is made. The logs are carefully selected for freshness and quality, then they are sawn into required sizes before it is delivered to the warehouse in our factory.
3. Stocking of Sawn Timber
All the selected sawn timber are brought in by containers to the factory warehouse from many different islands around Indonesia and other parts of the world. (USA, Europe, Africa, NZ)
4. Grading of Sawn Timber
After receiving the timber from the sawmill, our skilled lumber graders have to do grading process in order to determine the quality of the timber. We segregate timber according to grading category. After grading the timber we stack them with proper cross sticks to give good air circulation while in the warehouse.
5. Air Dried Sawn Timber Warehouse
The green timber is stored in an open aired warehouse for natural drying, where the moisture content of the green lumber naturally reduces from approximately 50%-60% down to below 30% within a period of 60-90 days. The main purpose of this process is to allow the wood to adapt naturally to its surroundings, aswell as lessen the drying time when placed in the Kiln Drier.
6. Kiln Drying Chamber
Kayu Permata currently has 10 chambers that total up to a capacity of 1000 cubic meters. The 10 chambers are automatically operated through advanced computerized technology. All kiln drying chambers are heated by recycled saw dust that we collect from the production process. The green lumber are dried in the Kiln drier for a period of 20-30 days in order for it to reach a final moisture content of 8.0%-10.0% before they are discharged and ready for production.
7. Kiln Dried Timber Grading
Once the dried timber is ready for use, they are brought into the first stage of production. They are planed on both sides trough a two-sided planer machine, where they are regraded again to identify and visualize any defects in the lumber, and they are marked for cutting for each individual door components (stiles, rails, panels, frames, & mouldings).
8. Veneer Slicing
Machine
Only the prime graded selected lumber are cut for the best quality of stiles and rails, then after they are sliced in the venner slicing machine. Kayu Permata produces veneers from as thick as 3.0mm down to 0.6mm.
10. Veneer Grading Process
The dried veneers are carefully graded and sorted out into different bundles according to grain and color for ease of door color matching purposes before storing.
12. Wood Composer
This piece of machinery is capable of laminating 1 meter wide and 5 meter long boards, by using durable exterior glue. All short fall-down timber pieces are finger-jointed, laminated, and recycled to form door core components for maximum efficiency in raw material usage.
9. Veneer Machine Drier
All sliced veneers undergo drying process through a veneer drier to achieve an average of 8% final moisture content for production.
11. Door Components Preparation
Kayu Permata uses a modern and advanced opti-cut machine to cut lumber, allowing us to optimise the usage of our timber, at the same time selecting the best parts of the wood, which is detected by guided laser technology.
13. Frame Saw Machine
We have 3 frame saw machines on site which produce thin layers of lamella wood to a thickness of 2mm for different parts of engineering door and frame components.
14. Bending Machine
With this bending machine, Kayu Permata is known and capable of manufacturing arched-top modeled doors, frames, and mouldings.
15. Molder Machine
Our Weiniq moulders are built for the purpose of moulding door components for ultimate accuracy and precission. Ensuring overall quality of the finished product.
16. Color Matching Door Component
All components and sections of a door are color matched before they are machined and profiled into a final piece.
17. Door Component Machining
Door rails are tenoned for high precision and door stiles are profiled by spindle shapers.
20. Door Assembly
All components of the door are assembled with the use of a Horizontal Hydraulic Press machine. Components are placed onto a table where they are pressed together with exterior waterproof glue.
18. Door Component in CNC Router
All components that require accurate and careful machining will go through one of our CNC router machines. Furthermore, Kayu Permata can also provide pre-hanged doors accurately machined by CNC.
19. Door Component for Assembly
All the different components to the doors we produce are stored and placed safely in the production field, allowing our workers to easily navigate through the components they need when working on a certain product, aswell as work in a spacious and safe environment.
21. Sanding of Doors through Widebelt Sander
Every door we produce will pass through our Widebelt sander in order to ensure the overall quality of equal flatness on the surface of the door.
22. Final Finishing and Inspection
At this stage of the production process, our doors are checked thoroughly by our Quality Control Inspectors before the product is passed to the coating department. Kayu Permata places high priority and importance on this division in order to guarantee that our company only ships out good quality products to our customers.
24. Door Coating Line
Through our experience in manufacturing high quality doors, we can provide final coatings to the pre-finished door set by using highly durable water-based microporous finishing for maximum UV protection and to preserve the natural beauty of the wooden surface.

CEFLA
To ensure a premium quality service in finishing, we have installed a Cefla finishing line. In cooperation with their experience and world-wide leadership in the industry, we have designed and built a modern and efficient finishing line system.
26. Loading of Doors for Shipment
We implement a very well organized system and safety on shipping our products overseas. If our customers would like ordered items to be delivered in a particular way, We are also able to palletize the doors that is suitable for you by request.
23. Glass Installation
We provide our customers options to gaze their doors, sidelights, and transoms with various styles and models of decorative glass, single-tempered and or insulated. All the glass are sealed with high quality sealant materials to ensure a snug and secure fit with the door to prevent any water or air leakage.
25. Door Packaging
In maintaining our pride and long years of experience, Kayu Permata makes sure to always protect the well being of our products especially during shipments. Our products are individually shrink wraped to protect and maintain the moisture content of our wooden products during deliveries and when stored in the warehouse.